The TMT Process


METCON TMT bars are the new generation and high strength ribbed reinforcement bars having superior mechanical properties in strength, weldability, ductility, and bendability, meeting International quality standards. METCON TMT bars are produced in state-of-the-art manufacturing plants under close supervision of our experienced frontline engineers and metallurgists. METCON TMT Steel bars have a uniform and concentrated hardened periphery, with a softer core that has the desired tensile strength coupled with high elongation, specially required in seismic zones.
Under thermo mechanical treatment (TMT), our steel bars are passed through a specially designed water-cooling system where they are kept till the outer surface of the bars becomes colder while the core remains hot. This creates a temperature gradient in the bars. When the bars are taken out of the cooling system, the heat flows from the core to the outer surface, further tempering of the bars, which helps them attain higher yield strength. The resulting heat-treated structure imparts superior strength and toughness to the bars. The microstructure of the core is a very fine-grained ferrite and pearlite.

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Quenching

Quenching


Quenching is a high precision process that requires uniform cooling for the entire surface of TMT bars and failure to which causes uneven properties within the TMT bars. The hot rolled steel bars are rapidly cooled down by controlled water jets that precisely cools down the entire TMT bars. The entire surface of TMT bar reaches a uniform temperature which is much lower compared to the core. Thus, quenching provides a hardened outer martensite layer which has a high tensile strength whereas the core remains soft after quenching process.


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Self-Tempering


In self-tempering process, the TMT bar resulting from the quenching has a hot inner core. The heat from the hot inner core flows to the cooler outer martensite layer further tempering it and aiding it with even more tensile strength. The further hardened outer martensite layer is called Tempered Martensite.


Awesome Image

Awesome Image

Quenching

Annealing


In Annealing process, TMT bars further cool down in a cooling bed which is at atmospheric temperature. The inner core cools down to become a ductile ferrite-pearlite structure thus imparting elasticity to the TMT steel bars. This is why TMT bars have a high tensile strength and ductility which has been proven to stand seismic waves thereby helping the RCC structures withstand earthquakes.


Awesome Image

Awesome Image

Quenching

Quenching


Quenching is a high precision process that requires uniform cooling for the entire surface of TMT bars and failure to which causes uneven properties within the TMT bars. The hot rolled steel bars are rapidly cooled down by controlled water jets that precisely cools down the entire TMT bars. The entire surface of TMT bar reaches a uniform temperature which is much lower compared to the core. Thus, quenching provides a hardened outer martensite layer which has a high tensile strength whereas the core remains soft after quenching process.


Awesome Image

Awesome Image

Self-Tempering


In self-tempering process, the TMT bar resulting from the quenching has a hot inner core. The heat from the hot inner core flows to the cooler outer martensite layer further tempering it and aiding it with even more tensile strength. The further hardened outer martensite layer is called Tempered Martensite.


Awesome Image

Awesome Image

Quenching

Annealing


In Annealing process, TMT bars further cool down in a cooling bed which is at atmospheric temperature. The inner core cools down to become a ductile ferrite-pearlite structure thus imparting elasticity to the TMT steel bars. This is why TMT bars have a high tensile strength and ductility which has been proven to stand seismic waves thereby helping the RCC structures withstand earthquakes.


Awesome Image

Awesome Image

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Feel free to speak with our experts and we will help you.

9447065360

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Thank you for contacting us. We will get back to you shortly